Prototype and Low Volume CNC Machining

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Fast and Efficient Prototype and Small Run Machining

Prototype and low volume CNC machining refers to the process of using Computer Numerical Control (CNC) technology to manufacture a limited quantity of parts, or components typically used for alpha and beta testing, validation, or initial production proof.

Low volume CNC machining allows for the production of custom parts without the need for expensive tooling or molds. This is advantageous when producing small batches or one off components tailored to specific requirements.

Advantages of low volume and prototype CNC machining are: Rapid prototyping, design iteration, accuracy and precision, customization, reduced lead times and material options.

Prototype and Low Volume CNC Machining Process

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Design

Computer Aided Design software is
used to create a 3D model of the part

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Convert to CAM Data

The CAD model is converted into CAM (Computer Aided Manufacturing) data. This data is then used to generate G code

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Select Material

Based on the design specifications
and the intended use of the part,
a suitable material is chosen

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Machining

Tools are selected, parameters
are set, the CNC Machine shapes
the desired part

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Quality Inspection

Part is inspected to ensure it
meets the design specifications

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Post-Processing

Depending on requirements, additional processes like heat treatment, surface
grinding, engraving, painting, and
corrosion resistance take place

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Assembly

If the part is a component of a larger system, it might need to be assembled with other parts. This can involve techniques like welding, bolting, or adhesive bonding.

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Final Inspection & Delivery

A final inspection is done to ensure the entire assembly or the individual part meets the required standards.

Industries


Agriculture

From low to high production, Aerostar manufactures parts for agricultural equipment such as tractors, combines, hoppers, and more.

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Agricultural

Automotive

Aerostar is trusted by top automotive manufacturers and suppliers around the world.

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Automotive

Heavy Truck

We produce durable metal engineered components specifically designed to withstand the demanding conditions of the heavy truck industry.

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Heavy Truck

Off Highway

We produce heavy-duty metal engineered components designed to optimize performance and durability in off-highway vehicles and equipment.

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Off Highway

Chemical

Aerostar manufactures high quality components for the chemical sector.

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Chemical

Machine & Tool

We provide precision-engineered metal components that are essential for the efficiency and reliability of machine tools and industrial equipment.

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Machine Tool

Marine

We produce corrosion-resistant metal engineered components designed to withstand the harsh conditions of marine applications.

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Marine

Military

We deliver rugged metal engineered components that meet the stringent specifications and durability requirements of military applications.

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Military

Energy

We fabricate robust metal engineered components that play a vital role in enhancing the efficiency and reliability of energy generation.

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Energy

Environmental

We produce metal engineered components that are designed to support environmentally sustainable practices and technologies.

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Environmental

Packaging/Converting

We manufacture precision metal engineered components that enhance the efficiency and reliability of packaging and converting machinery.

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Packaging/
Converting

Power Generation

We create high-quality metal engineered components that are critical for the stability and efficiency of power generation systems.

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Power Generation

Lighting

We fabricate high-quality metal components that enhance the durability and functionality of various lighting solutions across the industry.

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Lighting

LED Lighting

We specialize in crafting metal engineered components that optimize the performance and longevity of LED lighting systems.

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LED Lighting

Mining

We fabricate robust metal engineered components built to endure the extreme conditions encountered in the mining industry.

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Mining

Food & Beverage

We manufacture metal engineered components that meet the highest hygiene and quality standards essential for food processing and beverage production equipment.

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Food & Beverage

Applications


Drive Train Components

Aerostar Manufacturing specializes in the precision engineering of high-quality drive train components that meet the stringent demands of the automotive and aerospace industries.

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Drive Train
Components

Machine Components

Aerostar Manufacturing designs and produces specialized machine components tailored to meet the needs of various industries.

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Machine
Components

Engine Components

We manufacture engine components designed to optimize power, efficiency, and durability in various types of engines.

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Engine
Components

Turbocharger Housings

We produce high-quality turbocharger housings that maximize turbo efficiency and withstand extreme temperatures and pressures.

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Turbocharger
Housings

Differential Housings

We fabricate differential housings that are designed for optimal strength and durability, ensuring smooth power transmission in vehicles.

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Differential
Housings

Hydraulic Components

We create precision-engineered hydraulic components that offer reliable performance and durability in a wide array of hydraulic systems.

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Hydraulic
Components

Construction Equipment

We manufacture robust metal engineered components that are integral to the reliability and efficiency of construction equipment.

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Construction
Equipment

Shafts

We produce precision-engineered shafts that are essential for achieving optimal torque and rotational performance in various applications.

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Shafts

Forgings

We offer machined forgings that provide superior strength and durability, tailored to meet the specific needs of our clients across industries.

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Forgings

Valves

We specialize in precision-machined valves that ensure optimal flow control and long-lasting reliability in various fluid systems.

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Valves

Seat Foam Tooling

We provide expertly engineered seat foam tooling that contributes to enhanced comfort and quality in automotive and furniture applications.

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Seat Foam Tooling

Case Studies

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